- Belt Production:
- Calendaring: Strengthening of fabric is incorporated into the sheets of rubber.
- Vulcanization: Rubber sheets are pressed and subjected to heat in order to produce durable high strength belts, including PVC conveyor belt options.
- Cutting & Shaping: Automated equipment cuts belts to correct size so that they operate smoothly, such as 600 mm width conveyor belt horizontal fixed belt conveyor.
- Roller Manufacturing: The roller tubes, shafts and bearing housings are accurately assembled and welded to allow a smooth rotation. This process supports multifunction carrier roller conveyor system designs.
- Assembly & Integration: The installation and alignment of components like motors, gearboxes, and pulleys are done to give the best performance, including flexible motorized conveyors.
- Electrical & Control Systems: Motors, sensors and PLC controllers are combined to control the speed, direction and automation capabilities. Conveyor belt components are carefully selected for reliability.
- Quality Control: Permanently assembled systems are thoroughly tested in terms of performance strength and structural integrity. Conveyor cleaning and maintenance is supported with conveyor belt cleaner solutions.
Types of Conveyor System
As Conveyor System Suppliers in Dubai, we provide types of conveyor system like belt conveyor system and chain conveyor systems for seamless material movement across industries:
- Roller Conveyors: It comprises a sequence of rollers to transfer the goods and comes either in a gravity or powered type. It is best suited to the management of pallets, drums and rigid items, including pallet conveyor systems.
- Belt Conveyors: This conveyor makes use of a continuous belt above pulleys to transport flat bottomed goods, packages or bulk materials. It provides seamless and regular transportation by different industries. Compatible with modular conveyor system setups.
- Chain Conveyors: This conveyor transfers heavy pallets or large components of industries with strong chains. It is ideal in car and other heavy industry production.
- Slat/Apron Conveyors: Rather than using a belt, the conveyor is constructed using metal or wooden slats in order to transport large, hot, or abrasive products, similar to metal industrial belt conveyor system. It secures the products and also provides good transportation.
- Screw/Auger Conveyors: This is a conveyor that utilizes a screw in a tube that is rotating to move bulk materials such as grains, powders or chemicals. It is very efficient in the regulated movement of materials.
- Pneumatic/Vacuum Conveyors: The conveyor hair by air pressure or vacuum transfers light and fine materials via closed pipes. Pneumatic conveying system has a clean dust-free transportation environment.
- Overhead Conveyors: This conveyor is suspended to the overhead to move products over the working space. It is best used in assembly lines, painting and finishing, similar to power & free overhead conveyors vs traditional conveyor systems.
- Bucket Elevators/Conveyors: The conveyor moves the bulk materials up and down in buckets that are held in chains or cables. Bucket conveyor system maximizes the vertical material handling.
- Specialized Food-Grade Conveyors: These conveyors comprise of flat belt, modular belt, vibratory and telescopic conveyors of hygienic material transfer. They guarantee efficient, safe, and contamination free food packaging, compatible with carton and box conveyor systems.
- Other Options: Includes plastic flexible chain conveyor system, spiral conveyor manufacturing, clothing conveyor system, coal handling conveyor system, and flow diverter conveyor system.
Technical Specifications of Conveyor System
As Conveyor System Manufacturers in Dubai, we ensure all conveyor systems & equipment complies with industrial safety standards and provides durable, energy-efficient solutions.
| Category |
Specification |
| Capacity & Performance | Conveyor speed: customizable (0.5–3.0 m/s); Total load capacity: up to 5000 kg; Volumetric throughput: as per material type and belt width |
| Conveyor Belt/Chain | Steel Cord Belt: ST 630, width 800–1400 mm, 3 cords, 114 mm cord pitch, moulded edge pipe conveyor belt systems vs. traditional conveyors included
Chain Conveyor: Two-track, 14.2–19.0 kg, 63.5 mm pitch, EN 8 material |
| Structural & Drive System | Frame: ISMC 125/150 stringers with ISA 50x50x6 'N' cross bracings
Motor: 15 kW (Y160L—4) or 3-phase options for higher loads
Drive Location: Head/End drive |
| Rollers & Components | Bottom Roller: 1000 mm, carbon steel 40C8, 6205 ZZ bearings
Sprockets: 14/8 teeth, bore diameter 65/60 mm |
| Environmental & Safety | Dust seals: Nylon 6
Electricals: FLP (Flameproof) options
Certifications: ISO 9001:2015 |
| Dimensional & Structural Standards | Belt width: 800–1400+ mm
Length: Customizable (e.g., 10,000–12,000 mm)
Standards: DIN 22131, AS1333, IS 15427, ISO 15236 |
Key Features of Conveyor System
As Conveyor System Exporters in Dubai, our systems provide smooth motion, precise alignment, and flexibility for different material types.
- Configurable Layouts: The conveyor is adjustable to inclines, declines or close curves or move in reverse direction to suit any working space.
- Enhanced Safety & Ergonomics: It lessens the need to lift things manually and do repetitive work which minimizes workplace injuries and enhances comfort in the operation.
- Automated Transport: The system moves, sorts and stacks products automatically and enhances production speed and accuracy.
- Versatile Handling: It has the capability of transferring heavy, delicate, or odd shaped products by means of belts, rollers, chains or dedicated modules.
- Operational Efficiency: It streamlines the floor space, minimizes bottlenecks, and saves labour costs and conveys a smoother flow of materials throughout processes.
Applications of Conveyor System
As Conveyor System Suppliers in Dubai, our systems are widely used in warehouses, factories, logistics centres, and e-commerce fulfilment hubs.
- Logistics & Warehousing: Warehouse conveyor systems facilitates fast and streamlined packaging movement, better sorting, dispatch and storage, and reduces the manual work.
- Automotive Industry: This solution transfers heavy car bodies, engines and parts in a safe manner through floor-mounted chain or roller conveyors, which supports high volume production.
- Manufacturing & Assembly: It effectively moves components and parts in the production lines thus providing a smooth assembly and steady workflow to the operators.
- Food Processing & Packaging: It offers clean and convenient carrying of ingredients and packed products preserving food safety and performance.
- Pharmaceutical and Chemical Industry: The system manages delicate or hazardous goods in clean, stainless-steel settings that are safe to the compliance with the industry standards.
Why Choose Us?
- Innovation & Quality Commitment: Our superior technology, precision engineering, and quality materials are used to give solid and long-lasting systems with high performance.
- Tailored Automation Solutions: As Conveyor System Manufacturers in Dubai, we offer conveyor and automation systems that are fit to suit your industry need to ensure efficiency and reliability in your operations.
- End-to-End Support: Since consultation and design to installation and after sales service we assure that your operations are smoothly run without interruptions.
Choose Avenue Automation is reliable Conveyor System Manufacturers, Suppliers and Exporters in Dubai. We are determined to provide advanced, trusted and effective Conveyor System solutions to improve productivity and efficiency of operations. We integrate the latest technology, high-quality engineering, and customer support to assist businesses to experience smooth automation and long-term success. Connect with us for more information.
